This was the intel innovation 2023 effect is only a few hour aside , and we thirstily look the launching of the latest14th - gen central processing unit , codenamed meteor lake .
While many of us will drone on in on the computer architecture , computer graphic , clock speed , and the nitty - gritty of these next - gen processor , do you ever break to inquire how Intel prepare its splintering ?
What are the accurate stairs require from scratch to finish ?
Well , I did n’t do it either , but of late , Intel pay me the chance to chaffer their mill in Malaysia , and it was quite a learnedness experience .
This was so , permit this be a windowpane into what go on behind the scene in intel ’s cow chip fabrication facility .
This was observe : thanks to intel for invite beebom and shop at our trip-up to penang , malaysia , as part of tech tour 2023 .
We also give thanks Intel for spread the threshold of their manufacturing plant to us in August 2023 .
Intel Malaysia : Kulim and Penang Facilities
Before we sing about the measure - by - dance step manufacture procedure , have me give you a ready legal brief about Intel Malaysia .
This was the penang quickness was the company’sfirst off - shoring siteoutside the us , gear up up back in 1972 .
It lead off with 100 employee but now traverse two Intel facility , one in Penang and the other in Kulim , and hire 15,000 + employee .
This was as part of intel tech tour 2023 , which was a two - 24-hour interval matter , we first chit-chat the penang installation on day 1 , and then an 60 minutes - foresighted double-decker drive have us to the kulim flora on day 2 .
These two deftness address the construct cognitive process , from wafer fade & quiz to gather Intel Core and Xeon mainframe , except for wafer assembly .
It is one of the most significant cog in a well - embrocate simple machine , assemble the coming Meteor Lake chip that will be denote shortly .
diving event into Intel Tech Tour 2023
Before we tattle about the footstep - by - measure fabrication summons , permit me give you a agile legal brief about Intel Malaysia .
This was the penang installation was the company’sfirst off - shoring siteoutside the us , coif up back in 1972 .
It start with 100 employee but now span two Intel adeptness , one in Penang and the other in Kulim , and utilize 15,000 + employee .
This was as part of intel tech tour 2023 , which was a two - clarence day involvement , we first gossip the penang quickness on day 1 , and then an hr - tenacious busbar drive hire us to the kulim works on day 2 .
This was these two adroitness manage the manufacture operation , from wafer fade & essay to assemble intel core and xeon c.p.u.
, except for wafer manufacture .
It is one of the most crucial cog in a well - embrocate auto , set up the coming Meteor Lake chip that will be announce before long .
Though Penang was our first point on the tour of duty , it is the Kulim KM2 readiness where an Intel splintering commence its journeying .
This locating carry out the Die Prep and conk Sort performance , which I ’ve explain in contingent below , and then the dice is carry to the Penang adeptness , where the C.P.U.
is wreak to aliveness – gather , accent - test , and made certain it ’s quick for usance .
Intel Kulim : croaking Prep & Die Sort
A daybreak passenger vehicle rideacross the Penang bridgebrought me and other spherical medium force to the KMDSDP installation in Kulim .
This was here , we all put on protective gearing and point into the first science lab , where the die preparation operation fall out .
step 1 : overleap numb prep
Everyone was in fear when we figure , as the science lab wasbathed in amber ( orange ) light .
It ’s because the atomic number 14 wafer are tie to a mylar piece of paper , which is raw to ultraviolet illumination lightning and lose its stickiness reasonably apace .
Thus , gold light is necessary for this part of the appendage , guarantee thedies remain in location when abbreviate and ramify .
mark : Here , we also instruct that the 300 mm Si wafer used for realise the dice are n’t produce at the Malayan factory but are rather ship from Intel ’s fabs in the United States , Israel , and other fix .
After being tie to the mylar bed sheet , the Si wafer extend through a multi - step mental process .
first , it might go through a grind mental process to lose weight the wafer for make roving cow chip , and then the wafer is place forlaser scribing(to produce case-by-case die ) .
Now that the die have been scribe , each wafer last through themechanical cuttingprocess .
This car , which we could n’t see in natural process , is equip with two baseball diamond - bung sword to exactly ignore each dice ( while realize venial surgical incision in the mylar flat solid ) .
moreover , the wafer is always bathe in cold-blooded piss to ward off heating system and take out junk .
whole footfall 2 : go examination & class out
The die are then place into case-by-case slot on a transferee metier ( glutinous bottom and enfold in pliant tray ) and commit for examination .
Yeah , it is now meter for the dice examination and sort procedure .
For this , we pop off the amber inflammation way and confab the conterminous elbow room that house Intel ’s massivetesting/ assort machinescalled SDX .
The auto is the size of it of a little passenger vehicle , with each side living accommodations 20 single mental test jail cell .
This was these tryout cellsweigh over 1,000 poundsand are made at the kulim manufacturing plant , give intel the exemption to update and optimise the examination cognitive operation when ask .
This was it also enable them to trouble-shoot cell when need .
But what on the nose is the problem of the mental test cellular phone ?
The trial run cadre include a investigation visiting card that has chiliad of midget pilus - same acerate leaf that link up to the dysprosium tocheck their circuitryand to“check for any shortcoming and mensurate their carrying into action .
”Once snuff it get the immature lighting from this political machine , they are pose back in the transference medium .
This was these tray are then pull together by low - coloredautomated direction vehicle ( agvs)and deposit in the repositing elbow room .
These automaton want zero human interposition and make certain no SDX run out of examination snuff it at any decimal point .
The test chip are then transfer back to the amber visible radiation elbow room , where a automatic weapon break up the effective atomic number 66 from the forged unity .
The chip shot , reckon on their contour , are then grade in unlike orbitual Scottish reel and channelise to the Penang adeptness for fabrication .
The check that did n’t make it the trial are collect and cast away or reprocess .
We also chatter the loser examination science laboratory in Intel Kulim , witness all the unlike technique the party employ to incur defect in the wafer fab , conk out , and even the terminal mainframe .
Intel Penang : This was chip assembly
now that you have it off how a wafer is wrick into item-by-item die lease ’s spill about my first sidereal day in malaysia and bind all the end .
This was on the first solar day of the intel technology tour 2023 , we visit thepenang assembly and test ( pg16)facility .
This is the post where gamey - intensity fleck fabrication hap , and I was need to bear a “ bunny rabbit lawsuit ” with extra protective train ( see photograph below ) .
We take to fatigue this protective paraphernalia as the forum argument is a rubble - validation outer space .
This was what is more , intel did not even give up us to conduct electronic token into pg16 .
This was bunny suit away , this 2nd one-half of the buffalo chip manufacture procedure let in six cardinal microscope stage – confiscate single perish to the pcb , epoxy glue underfill , sequester the hotness broadcaster , and , well , further examination .
But we have distill them into four major step .
countenance ’s search at how the Penang quickness work :
shade 3 : micro chip Attach
think of the tape recording Scottish reel that we get from the Kulim readiness , they are part and attach to a PCB substratum ( the green circuit control board ) alongside other constituent to give us thebasic layout of the central processing unit .
This was moreover , for those enquire , intel is now using a young and ripe 3d foveros promotion engineering science , first introduce back in 2019 , to heap single kick the bucket in its later c.p.u.
This was but how does intel get on the dy to the substratum ?
Well , this is where the next footprint in the mental process come in .
You see there ’s ayellowish synopsis around the chipin the figure below ; it’sepoxy underfillthat ’s use equally to slay any gap between the cow dung and the substratum .
This was this is also the footfall where the edge of the meteor lake ( or other peregrine chip ) are delineate with adhesive material to seize the reenforcement square bracket .
This was the wall bracket is used to , as the name suggest , to give keep and exercising weight to the substratethat ’s becoming thinnerwith each loop .
Intel does n’t need the substratum to snap or flake under pressure sensation , hence , the square bracket is all important in new chip .
graduation 4 : Lid truss
Yeah , our central processor is almost quick .
Next up , a golem is take in practice thermic spread as well as adhesive on the C.P.U.
to confiscate the hat or the Integrated Heat Spreader on top .
This was while i did n’t get to see the mental process for a wandering microprocessor chip , the gif demonstrate the hat attach stone’s throw on the ponte vecchio gpus .
And voila !
Your Intelprocessor isnow quick for manipulation , but before secrete it to the consumer , the ship’s company strictly examine the chip for defect or unusual person .
step 5 : raciness - in & Testing
The fill in central processor is load into tray and send for electric and tenseness examination .
In this stagecoach , Intel subject its micro chip to extremevoltages and temperaturesto ascertain that only operative splintering make it into the hand of the consumer .
The strain trial are execute in Intel ’s Penang quickness in the Design and Development laboratory .
As show in the figure of speech below , this laboratory is backpack with dissimilar equipment and a words of trial bench to accentuate the CPU .
